Monday, August 27, 2012

How to Set Up a Handmade Card Factory

It may seem unbelievable that I serviced over 2,000 stores for about 15 years making cards this way, but it worked great. Of course, after awhile I paid other people to make the cards. Having this business allowed me work at home, run my own show, and have financial independence. I highly recommend it.

I had up to 4 card assemblers working for me who made the cards at home, which was great for me because I don't enjoy the role of "a boss." Since I paid a good wage, people stayed with me for many years. One woman, who was a stay-at-home mom, worked with me for over 10 years.
Here is an example of how I set up my manufacturing process for my card business.
This task requires I glue 2 items on a card, and put them in a bag with an envelope.
This is probably the most inefficient way to make them, and will probably take 3 times longer. Here is why:
This is a much better way to make cards.
Lay them all out in a row and start adding glue. It goes a lot faster.
Overlap the cards in areas that are not going to be glued. You can get more cards on the table that way.
The pieces are placed down starting with the top row. Note the order and direction of both gluing and placing the pieces.
Drawing a circle of glue is a whole lot faster than a square shape, and it sticks just the same. Note also the card has a pre-printed black frame, to help the cardmaker guide where the glue should be placed.
The most efficient way to store cards is in long envelope boxes, which resemble shoe boxes. Allot an entire box per card style (see photo on right). You might notice the blue paper clips and the red post it's. I used the paper clip to warn me the card style is running low, and the red post it's to remind me I am going to drop this card, and to not remake anymore.

Group cards into 6's or 12 when putting them in the box, (that's the way card are usually sold). You can do this by rotating every 6 cards.

Don't store cards in damp areas. Dampness can cause the envelopes flaps to stick to themselves. Also, don't pack cards too tight if you use cellophane. It has a tendency to stick to itself since it is biodegradable. Bags need to "breath."
The most efficient way to store cards is in long envelope boxes, which resemble shoe boxes. Allot an entire box per card style (see photo on right). You might notice the blue paper clips and the red post it's. I used the paper clip to warn me the card style is running low, and the red post it's to remind me I am going to drop this card, and to not remake anymore.

Group cards into 6's or 12 when putting them in the box, (that's the way card are usually sold). You can do this by rotating every 6 cards.

Don't store cards in damp areas. Dampness can cause the envelopes flaps to stick to themselves. Also, don't pack cards too tight if you use cellophane. It has a tendency to stick to itself since it is biodegradable. Bags need to "breath."

 

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